Tank Painting

Storage Tank Coating/Painting is essential

Coatings are essential. They provide corrosion and abrasion resistance, protecting the inside of your tank from the materials that pass through, and they extend the life of your tank.

Quality coatings for liquid storage tanks provide chemical resistance against strong products such as acids and bases. Finally, the protection offered by coatings often means less maintenance during the life of the tank.

Types of Corrosion in Storage Tanks

  • General : General corrosion occurs throughout a tank.
  • Local : This type of corrosion appears in specific areas of a tank. Corrosion occurs faster in localized sites because of the dislodging of surface rust or scale when the tank flexes. As the surface thins due to stress, corrosion accelerates. Localized corrosion also occurs where water collects or flows within a tank.
  • Pitting : Pitting is a type of local corrosion found along horizontal surfaces, the bottom of tanks, and places where water accumulates. It tends to occur when seawater collects on a metal surface, causing microbial or electrolytic corrosion.
  • Weld metal corrosion : When the metal used for welding causes interacts with the metal in the oil tank, an electrolytic action occurs.

Storage tanks are generally made of steel. While steel offers the strength needed to hold and protect products like, it’s vulnerable to corrosion. During the manufacturing stage, modern steel tanks receive a protective surface coating to prevent corrosion. The coating, however, doesn’t last forever. It is necessary for the tanks to undergo maintenance every 5 to 10 years to reapply a surface coating to prevent corrosion, pitting, and oil leaks.

Lining Installation in New Jersey
Lining Installation in New Jersey

Factors that Promote Corrosion in Tanks

  • Lack of surface coating : A lack of protective coating leaves a tank exposed to destructive elements.
  • Coating defects : The breakdown of a surface coating due to age, wear or improper application can cause localized corrosion. Accelerated pitting may occur if the breakdown causes an electrolytic action.
  • High sulfur contents : General corrosion or pitting occurs when crude oil and high levels of sulfur mix with seawater because the combination forms acidic compounds and an active corrosion cell.
  • Microorganisms : Storage tanks are exposed to a wide range of bacteria that produce corrosive acidic compounds.
  • Water and humidity : Moisture from the wash water, poor drainage, slop tanks, leaks, and condensation causes oxidation, electrolytic corrosion, and microbial-influenced corrosion.
  • Hot temperatures : High temperatures within an storage tank increase corrosion rates, promote bacterial growth, and encourage microbial-influenced corrosion.
  • Accumulation of scale and sludge : Sludge or scale at the bottom of crude tanks may hide pitting and contain harmful microorganisms.
  • Construction materials : Higher tensile steels manufactured using thermal-mechanical control processes (TMCP) are more susceptible to accelerated corrosion than those using different types of steel.
  • Excessive crude oil washing : Crude oil sometimes causes a waxy, protective layer to form inside tanks. Exposure to different temperatures of seawater can wash away the protective layer, exposing the surface to oxygen, moisture, and salts.
  • Poorly grounded electrical equipment : Currents flowing through steel because of the ineffective grounding of electrical equipment lead to electrolytic actions and pitting corrosion.
  • Structural flexing : When a tank is under tensile stress, flexing can cause protective scale on surfaces to fall, exposing the metal to the environment.
Lining Installation in New Jersey
Lining Installation in New Jersey

Advantages of Tank Painting

Overexposure to certain elements including something as simple and common as moisture can cause industrial tanks to show signs of wear and tear at heightened rates.Applying an interior tank lining and exterior protective coating can help slow down this process and increase the lifespan and overall performance of your industrial storage tanks. Here are some of the advantages of tank linings and protective coatings.

Corrosion Control and Protection

Tanks often come into contact with high moisture levels, especially if they’re located in large fields or water processing facilities. Constant exposure to water and other elements can lead to rust formations and corrosion over time. Polyurea tank linings and protective coatings have chemical and corrosion-resistant properties to prevent this type of damage from occurring.

Extend the Lifespan of the Tank

Applying interior tank linings and exterior protective coatings helps extend the lifespan of your industrial storage tanks by preventing certain elements and chemical exposures from causing serious damage. Since your tanks are covered in durable protective layers, these elements won’t make direct contact with the metal or concrete material. Tank linings do eventually wear down, however, and will need to be replaced at some point. But that’s not nearly as bad as having to replace an entire storage tank due to corrosion or chemical exposure.

Preventing Water Contamination

Potable, wastewater and raw water storage are the primary uses for industrial storage tanks. Interior and exterior tank linings and protective coatings prevent water contamination. This ensures that safe drinking water is always made available to local communities of all sizes across the country.

It also ensures that harmful contaminants aren’t introduced into local water systems including lakes, rivers, streams, ponds, and other bodies of water. Contaminants can harm our local ecosystem and wildlife, so it’s important to keep them out of our water systems as much as possible. The regulations for wastewater and potable water tank linings are slightly different in that the latter requires greater chemical resistance and the ability to withstand exposure to extreme temperatures, but the function is the same: to provide clean and safe water for drinking and other purposes.

Eliminating Environmental Concerns

Tank linings prevent chemicals, solvents, and other contaminants from entering into local water systems where they can cause serious harm to aquatic creatures and land animals that rely on them. Unprotected industrial tanks can pose a serious environmental threat. Hazardous chemical reactions can occur if certain elements come into contact with one another and this can have a detrimental environmental impact for which the facility operators are culpable. Salt spray, temperature fluctuations, and corrosion can all cause serious harm to local communities and wildlife. Tank linings are a cost-effective preventative solution and safety measure that all industrial processing facilities should have in place.

Cost-Effective Protective Coating Solution

Replacing old and damaged storage tanks can be costly. The cost of removing the old storage tank, transporting it to a different facility, then having the new tank delivered and installed can add up. It just makes sense​ to apply a protective tank lining and coating to minimize these types of hassles and expenditures over time.

Lining Installation in New Jersey

Client Reviews

Due to the quality & timeliness of their work, as well as highly professional communication and response time, NJ Reliable Coatings has established themselves as a trusted local partner of ours for work involving surface preparation, coatings, lining, and abrasive blasting. Dan and his team are committed to doing things the right way and ensuring the success of their customers. If you are in need of a no hassle, no stress contractor to get the job done, look no further than NJRC.

Ian May Regional Manager- Sponge Jet Inc

Great company to work with! Always looking into new technologies to add value to their clients assets and consistently staying on top of timelines and finishing work to the specification. Would recommend NJ Reliable Coatings for all your coating projects.

Armorica Sales Inc

Due to the quality & timeliness of their work, as well as highly professional communication and response time, NJ Reliable Coatings has established themselves as a trusted local partner of ours for work involving surface preparation, coatings, lining, and abrasive blasting. Dan and his team are committed to doing things the right way and ensuring the success of their customers. If you are in need of a no hassle, no stress contractor to get the job done, look no further than NJRC.

Ian May Regional Manager- Sponge Jet Inc

Great company to work with! Always looking into new technologies to add value to their clients assets and consistently staying on top of timelines and finishing work to the specification. Would recommend NJ Reliable Coatings for all your coating projects.

Armorica Sales Inc

Blog Posts

December 7, 2023

Six signs you need heat exchanger repair service.

If you are running a business that needs specific environmental conditions, consider investing in a heat exchanger. This equipment is known for transferring heat from one source to another.  Heat exchangers commonly find applications in various industries, including food, beverage,...

Read More

July 4, 2023

Signs that your industrial warehouse needs a fresh coat of paint!

Warehouses are not customarily customer-facing facilities, so why should any business owner, including the industrial warehouse owner, care about its aesthetic upkeep, like painting the exterior or interior?  This post discusses a number of reasons why a "paint warehouse" needs...

Read More

June 21, 2023

The Benefits of Professional Industrial Painting Services.

Many business owners consider Industrial painting jobs as unnecessary business expenses. Painting your building not only provides utility but also improves the aesthetic appearance of your business with attractive paint colors. So, with the help of an industrial painting service,...

Read More
NJ Reliable Coatings